Sigomatic Pro is an advanced automation software designed for precise and efficient laser welding in both serial production and complex 3D repair tasks. Its user-friendly interface allows even inexperienced operators to create and control welding paths effortlessly using intuitive teach-in methods and real-time visual previews. With integrated G-code output, multi-axis control, and built-in camera monitoring, Sigomatic Pro streamlines welding workflows while ensuring high-quality results without the need for programming expertise.
Sigomatic Pro is a powerful, all-in-one software solution designed to give you complete control over automated laser welding processes. Ideal for both serial production and complex 3D repair applications, this software enables users—regardless of experience level—to create precise, path-controlled welding seams effortlessly.
Featuring an intuitive interface, Sigomatic Pro offers a variety of basic geometries such as line, circle, polyline, polycircle, and spline. These serve as building blocks to easily construct custom welding paths tailored to your specific production needs.
A standout feature is its integrated text field that facilitates simple labeling tasks. Commands are automatically translated into G-code compliant with the DIN ISO 66025 CNC programming standard, enabling direct, precise control of the laser system.
With real-time visualizations of programmed welding paths, users can preview and verify processes before execution, ensuring accuracy and efficiency.
Key Advantages at a Glance:
- Fully coordinated laser system and software control without need for external controllers
- Save and reuse programs for consistent mass production
- Visual advance display of welding paths for process validation
- G-code output for seamless CNC integration
- Flexible retrieval of different welding parameters for specific track sections
- Integrated camera software to monitor welding in real time
- Video recording capability for quality assurance and documentation
- Teach-in functionality for all four axes (X, Y, Z, and rotary)
- No programming knowledge required, making it accessible to all users
Sigomatic Pro combines automation, precision, and user-friendliness to optimize laser welding workflows, reduce setup time, and improve product quality—empowering your production line for the future.
- Comprehensive Multi-Axis Control: Seamlessly manages up to four axes (X, Y, Z, and rotary), enabling complex 3D welding paths with smooth interpolation and precise coordination.
- Intuitive Teach-In Programming: Create custom welding paths easily using predefined geometries such as lines, circles, polylines, polycircles, and splines—no coding experience required.
- G-Code Output & CNC Compatibility: Automatically generates G-code according to DIN ISO 66025 standards, allowing direct integration with CNC systems for exact laser control.
- Visual Path Preview: Real-time, graphical display of programmed welding paths ensures operators can verify and optimize sequences before execution.
- Parameter Flexibility: Retrieve and adjust different welding parameters for individual track sections, providing tailored control for varying material or joint requirements.
- Integrated Camera Monitoring: Built-in camera software offers live visualization and video recording of the welding process for enhanced quality control and documentation.
- Program Saving & Reuse: Save welding programs to support consistent, repeatable results in serial production and reduce setup times.
- User-Friendly Interface: Designed for ease of use with clear menus and interactive controls, making advanced laser welding automation accessible to operators of all skill levels.
- Labeling & Marking Functions: Integrated text field allows simple on-part labeling tasks without additional software, streamlining workflow.
These features collectively make Sigomatic Pro a robust, versatile solution that boosts productivity, accuracy, and ease of operation in laser welding environments.
Hardware Requirements
- Processor: Intel i5 (or equivalent) minimum, Intel i7 or higher recommended for optimal performance
- RAM: Minimum 8 GB, 16 GB or more recommended for complex tasks
- Storage: At least 500 MB free disk space for installation, additional space required for video recording and logs
- Graphics: Dedicated graphics card supporting OpenGL 3.3 or higher recommended for smooth visualizations
- Display: Minimum resolution 1280×720; Full HD (1920×1080) or higher preferred
- Input Devices: Compatible with joystick controllers and CNC hardware interfaces
Software Requirements
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Supported Operating Systems:
- Windows 10 (64-bit) and later versions
- Linux distributions with support for required dependencies (specific versions may vary; consult Sigma Laser support)
- Dependencies: .NET Framework 4.7 or higher (for Windows), required libraries for Linux available on request
Network and Connectivity Requirements
- Network: Ethernet or Wi-Fi connection for communication with laser hardware and peripheral devices
- Protocols Supported: TCP/IP for device communication and remote monitoring
- Interface Ports: USB, RS-232, or Ethernet ports for connection to laser systems and controllers
- Firewall and Security: Ensure appropriate firewall settings to allow software-hardware communication; support for VPN for secure remote access
These specifications ensure Sigomatic Pro runs efficiently on modern industrial PCs and integrates seamlessly with Sigma Laser hardware and network infrastructures for reliable, high-performance laser welding automation.
Hardware Compatibility
Sigomatic Pro is fully compatible with a wide range of Sigma Laser hardware, including but not limited to:
- Laser welding heads such as Sidanus and Sirius series
- Multi-axis motion platforms like Simass Base Unit, Simass Slide, and Motor-Driven Rotary Devices
- Wire feeding systems and other peripheral devices developed by Sigma Laser
This broad hardware support ensures seamless coordination between software and physical components for optimized welding performance.
Connection and Communication
Sigomatic Pro connects to physical systems through standardized interfaces including USB, Ethernet, and RS-232 serial ports. The software establishes reliable communication channels with laser heads, motion controllers, and sensors to synchronize welding parameters and motion paths in real time.
The integrated control eliminates the need for external controllers, enabling a unified system that reduces setup complexity and improves operational reliability.
Supported Protocols and Industry Standards
Sigomatic Pro supports industry-standard protocols to ensure interoperability and future-proof integration:
- DIN ISO 66025: Compliant G-code generation for CNC programming and laser control
- TCP/IP: For network-based device communication and remote monitoring
- Modbus & OPC UA (optional): For integration with factory automation systems and industrial IoT platforms
- Safety Standards: Adheres to laser safety regulations and industrial machinery control guidelines
By aligning with these protocols and standards, Sigomatic Pro guarantees smooth integration into existing production environments and supports scalable automation solutions.
Sigomatic Pro’s robust compatibility and integration capabilities provide manufacturers with a flexible, reliable platform to enhance their laser welding workflows across diverse industrial applications.
Sigomatic Pro is engineered to meet the diverse demands of modern manufacturing across various industries where precision laser welding is critical. Its versatility and advanced control features make it suitable for a broad range of applications, including:
Medical Device Manufacturing
Supports delicate welding tasks on small, intricate components like surgical instruments and implants, where accuracy and traceability are essential.
Toolmaking and Molds
Provides the ability to repair and manufacture high-precision tooling with complex geometries, improving production uptime and cost efficiency.
Aerospace and Aviation
Enables precision joining of lightweight alloys and critical parts requiring complex 3D welding paths, ensuring strength and reliability under stringent standards.
Electronics & Semiconductor
Facilitates precise welding and joining of electronic housings, connectors, and micro-components with consistent quality and minimal thermal distortion.
Automotive Manufacturing
Ideal for welding complex components such as transmission parts, sensors, and structural elements with high repeatability and minimal setup times.
General Industrial Manufacturing
Supports a variety of applications from custom fabrication to series production, adapting easily to different materials and part designs.
With its scalable architecture and multi-axis control, Sigomatic Pro enhances productivity and weld quality across industries, enabling manufacturers to meet high standards while optimizing operational efficiency.
Intuitive User Interface and Dashboards
Sigomatic Pro features a clean, modern interface designed to simplify complex laser welding operations. The main dashboard provides real-time visualizations of welding paths, axis positions, and system status, allowing operators to monitor and adjust processes efficiently. Interactive menus and predefined forms guide users through programming and parameter setup, reducing errors and speeding up workflow.
Manual and Automated Control Options
Users can easily switch between manual and automatic control modes. Manual control allows precise joystick-driven adjustments for positioning and fine-tuning, while automatic mode executes pre-programmed welding paths with smooth multi-axis interpolation. This flexibility accommodates both setup phases and full production runs, adapting to varying operator expertise and production requirements.
Remote and Mobile Access
Sigomatic Pro supports remote monitoring and limited control functions via secure network connections. Operators and supervisors can access system status, receive alerts, and review process videos remotely, enhancing oversight and minimizing downtime. Although full mobile control is not currently available, web-based dashboards enable convenient remote supervision from laptops and tablets, supporting modern industrial IoT environments.
Overall, Sigomatic Pro’s user-centric design combines ease of use, comprehensive control, and remote accessibility to optimize operator efficiency and welding quality in diverse production settings.
Flexible Customization of Settings and Profiles
Sigomatic Pro allows users to tailor welding parameters and process profiles to match specific production requirements. Operators can create, save, and modify custom profiles for different materials, geometries, and joint types, ensuring consistent results across varied tasks. The intuitive interface supports easy adjustment of speed, power, and axis movement parameters, empowering manufacturers to fine-tune operations for optimal quality and efficiency.
Scalable Software for Diverse Production Lines
Designed to grow with your business, Sigomatic Pro scales seamlessly from small manual setups to fully automated, multi-axis production lines. Its modular architecture supports integration with additional hardware components, enabling manufacturers to expand capabilities without replacing the entire system. Whether you’re producing limited series or high-volume runs, Sigomatic Pro adapts to your evolving workflow demands.
Add-Ons and Plugin Support
To extend functionality, Sigomatic Pro supports a range of add-ons and plugins that enhance capabilities such as advanced data logging, real-time analytics, and integration with factory automation systems. These modules can be installed as needed, providing a customizable platform that stays aligned with technological advancements and industry trends.
With robust customization and scalability features, Sigomatic Pro offers a future-proof solution that aligns perfectly with the dynamic needs of modern laser welding manufacturing.
With a comprehensive support ecosystem combining training, self-help resources, and expert assistance, Sigma Laser guarantees a smooth, productive experience with Sigomatic software across your entire operation.
Hands-On Workshops and Webinars
Sigma Laser offers interactive workshops and live webinars designed to provide practical, hands-on experience with Sigomatic software. These sessions enable users to learn efficient programming techniques, software features, and troubleshooting tips directly from experts, accelerating skill development and confidence.
Extensive Knowledge Base and FAQs
An easily accessible online knowledge base includes frequently asked questions, troubleshooting articles, and best practice guides. This resource helps users quickly find solutions to common issues and optimizes daily operation without needing immediate support.
Proactive Maintenance and Software Upgrades
Beyond reactive support, Sigma Laser provides proactive maintenance services that include routine software health checks and scheduled updates. These ensure your Sigomatic installation stays current with the latest advancements, security patches, and performance enhancements, keeping your laser welding operations running smoothly.
Dedicated Customer Support Team
A specialized support team is available to address complex technical inquiries, provide remote diagnostics, and guide users through advanced configuration options. This ensures rapid response times and tailored assistance to minimize downtime and maximize software effectiveness.
Software Update Processes
Sigomatic Pro regularly receives updates that include new features, performance enhancements, and security patches. Updates can be installed automatically or manually through the user interface, ensuring minimal disruption to production. Sigma Laser provides clear instructions and support for seamless upgrade processes, keeping your system up-to-date with the latest technological advancements.
Software Maintenance and Support
To maintain optimal performance, routine software diagnostics and maintenance checks are recommended. Sigma Laser offers comprehensive technical support services, including remote troubleshooting, bug fixes, and assistance with configuration. This proactive maintenance approach helps prevent downtime and ensures consistent welding quality.
Security and Data Protection
Sigomatic Pro prioritizes data security by implementing encrypted communication protocols between software and hardware components. User access is managed via role-based permissions to prevent unauthorized changes. Additionally, regular backups of configuration files and welding programs safeguard against data loss, preserving your valuable production settings.
By following recommended maintenance routines and keeping the software updated, Sigomatic Pro users benefit from a secure, reliable, and efficient laser welding control system designed for long-term industrial use.
Answers to common questions about the Sigomatic Pro laser welding automation software and control system.
This FAQ section aims to provide quick answers to common questions, helping users maximize their experience with Sigomatic Pro software and ensure smooth laser welding operations.
Sigomatic Pro requires a 64-bit Windows 10 or compatible Linux OS, at least 8 GB of RAM, Intel i5 or better processor, and sufficient disk space for installation and video storage. A dedicated graphics card is recommended for optimal performance.
No, the software is designed with an intuitive teach-in interface that allows users without programming experience to create precise welding paths easily.
Updates can be installed automatically through the software’s update manager or manually by downloading patches from Sigma Laser’s support portal.
Yes, Sigomatic Pro supports remote monitoring via secure network connections, allowing users to view live camera feeds and system status remotely.
Check all cable connections and network settings first. Restart the software and hardware if necessary. If the problem persists, contact Sigma Laser support for assistance.
Programs can be saved within Sigomatic Pro’s interface and loaded for future use to ensure consistency in serial production.
Yes, it supports coordinated control of up to four axes, including rotary axes, for complex 3D welding paths.
Sigma Laser offers comprehensive training sessions and detailed user manuals to help operators become proficient with the software.
The software uses encrypted communication and role-based access controls to protect your data and prevent unauthorized changes.
Sigomatic Pro supports lines, circles, polylines, polycircles, and splines, allowing flexible path creation tailored to your production needs.
Licensing and Purchase Options
Sigomatic Pro is available through flexible licensing models tailored to your production needs. You can choose from:
- Perpetual License: One-time purchase granting indefinite use of the software version.
- Subscription License: Time-based licenses offering continuous updates and support for the subscription duration.
- Enterprise Licensing: Customized packages for large-scale deployments with volume discounts and dedicated support.
To purchase, please contact Sigma Laser sales representatives or authorized distributors for pricing and licensing details.
Download Links
Once licensed, customers receive secure access to the software download portal. Sigomatic Pro installers are available for supported Windows and Linux platforms. Direct download links and installation guides are provided through your customer account or via email upon purchase confirmation.
Trial and Demo Versions
Sigma Laser offers demo versions of Sigomatic Pro to qualified customers, allowing hands-on evaluation before purchase. These trial versions include core functionalities with limited features or usage duration. To request a demo, please reach out to the sales team or fill out the demo request form on the official Sigma Laser website.
By choosing the appropriate licensing model and utilizing demo versions, you can ensure Sigomatic Pro fits perfectly into your production environment before full deployment.
To help you get the most out of Sigomatic Pro, Sigma Laser provides a comprehensive collection of guides and articles covering all aspects of the software and its integration with hardware systems. These resources are designed to assist both new and experienced users in optimizing their laser welding processes:
- Getting Started with Sigomatic Pro: Step-by-step setup and initial configuration
- Teach-In Programming Techniques: How to create precise welding paths without coding
- Advanced Multi-Axis Control: Tips for managing complex 3D welding operations
- Troubleshooting Common Issues: Solutions for connection, calibration, and performance problems
- Software Update & Maintenance: Best practices to keep your system secure and efficient
- Integration with Sigma Hardware: Optimizing compatibility with Simass and rotary devices
- Safety Procedures for Laser Welding Automation: Ensuring operator and equipment safety
- Remote Monitoring and Access: Using network features to oversee production remotely
- Optimizing Welding Parameters: Enhancing quality and repeatability across materials
- Data Management & Reporting: Using logs and analytics for continuous improvement
These knowledge base articles and video tutorials are regularly updated and accessible through the Sigma Laser customer portal or official website. For tailored support, you can also contact Sigma Laser’s technical team directly.
Leveraging these helpful resources will empower you to fully utilize Sigomatic Pro’s capabilities and maintain a smooth, productive welding operation.
Sigomatic Pro sets itself apart in the industrial laser welding software landscape through a combination of innovation, reliability, and deep hardware integration. Here are the key competitive advantages that make it a preferred choice for professionals:
Deep Integration with Sigma Laser Hardware
Unlike generic control software, Sigomatic Pro is natively integrated with Sigma Laser systems, enabling seamless communication with components such as:
- Multi-axis welding stations (X, Y, Z, C)
- Motor-driven rotary tables
- Simass control units
This integration ensures faster setup, fewer compatibility issues, and real-time synchronization across devices.
Teach-In Programming – Code-Free Welding
Sigomatic Pro features an intuitive “teach-in” system, allowing operators to record complex welding paths without writing any code. This reduces programming time and minimizes human error while offering high flexibility in production workflows.
Modular & Scalable Architecture
Whether used in a small workshop or a fully automated industrial line, Sigomatic Pro adapts to different production scales with:
- Customizable profiles for different workpieces
- Optional modules (e.g., reporting, remote monitoring)
- Scalable licensing for multi-station deployment
Advanced Multi-Axis & Rotational Control
Native support for 4-axis and rotational control lets users execute highly precise welding operations on complex 3D geometries. This is essential for industries like aerospace, medical devices, and high-end electronics.
Remote Access & Monitoring
Where enabled, users can securely monitor operations, review logs, and even control systems remotely—offering flexibility and efficiency, especially for multi-location operations.
Industrial-Grade Security & Data Protection
Built with industry standards in mind, Sigomatic Pro includes:
- Encrypted data protocols
- User role management and access logs
- Secure update channels and software patching
Continuous Updates & Dedicated Support
Sigma Laser provides ongoing updates to enhance performance and introduce new features. Dedicated technical support ensures that clients receive expert guidance during setup, scaling, and troubleshooting.
These advantages collectively make Sigomatic Pro not just a control software, but a complete digital brain for automated industrial laser welding—designed to boost productivity, ensure consistency, and future-proof your manufacturing environment.
