Sidanus Light – The Ultimate Precision in Flash Lamp-Pumped Laser Welding
The Sidanus Light is a premium flash lamp-pumped laser welding system engineered for industrial-grade precision. With four-axis control (X, Y, Z, C), this stationary machine supports manual, semi-automatic, and fully automatic operation. Its ergonomic design and modular power levels make it ideal for applications in tool and mold making, medical device manufacturing, and more. Built for long-term use and flexible adaptation, the Sidanus Light ensures high-quality results, even under continuous operation.
The Sidanus Light from Sigma Laser is a flagship laser welding system engineered to redefine standards in precision, adaptability, and ergonomic excellence. Designed for professional use in industries such as tool and mold making, medical device manufacturing, and precision metalworking, this flash lamp-pumped system offers a full-featured four-axis (X, Y, Z, C) platform capable of operating in manual, semi-automatic, and fully automated modes.
Built for forward-looking manufacturing environments, the system integrates cutting-edge control, motion technology, and laser physics, making it an ideal choice for manufacturers seeking clean, strong, and oxide-free welds, with minimal heat distortion. Thanks to its modular power level architecture, Sidanus Light grows with your needs, allowing future retrofits in laser performance without redesigning your workflow.
From the robust twin lamp cavity (TLC) ensuring extended laser rod life and stable beam quality, to the motorized Z-axes for both the worktable and resonator, Sidanus Light delivers a comfortable, fatigue-free experience even in 24/7 operation.
Whether you’re fabricating intricate tools or repairing delicate components, this system ensures maximum uptime, intuitive operation, and superior welding results.
Accessories
- Motor-driven Z-axes for table and resonator
- Pivoting resonator
- Detachable magnetic display
- Twin Lamp Cavity (TLC) for laser stability and extended life
Equipment
- Working table with 250 kg load capacity
- Motor-driven Z-axis for the working table
- Pivoting resonator
- Motor-driven Z-axis for the laser resonator
- Detachable display with magnetic holder
- Twin Lamp Cavity (TLC) and thus long life of the laser rod as well as high stability and quality of the laser beam
- Upgradeable with Sigma Laser Super Pulse Technology (SPT) for welding special alloys
Software
- Sigomatic & Sigomatic Pro: Teach-in functionality, 3D control, no programming required
- Integrated video monitoring and G-code support
Technical Add-ons
- Motorized rotary devices
- Precise wire feed system
- Beam expander (motorized)
- Custom automation modules.
The Sidanus Light is more than just a laser source — it’s a complete, modular welding workstation built for performance, expandability, and total control. Every component, from optics to software, has been developed to give users maximum flexibility and repeatable results across a wide variety of materials and part geometries.
Below is a comprehensive breakdown of the included and optional equipment, software systems, and advanced motion/automation capabilities that make the Sidanus Light a leader in its class.
Included Equipment (Standard Features)
-
Twin Lamp Cavity (TLC)
Delivers superior beam quality and significantly extends laser rod and lamp life. Designed for stable power output even during long production cycles. -
Motorized Z-Axis (Table and Resonator)
Independent height adjustment for both the worktable and the laser head. Enables precise focus control and ergonomic comfort during long shifts. -
Leica Binocular Optics
Industry-leading visual clarity with 10× magnification, large eyepieces, and anti-fatigue design — perfect for fine weld inspections. -
Color Touchscreen Interface
User-friendly HMI for setting pulse energy, frequency, shape, and storing/retrieving welding programs. -
Pre-installed Sigomatic Software
Teach-in system with real-time feedback, no programming required. -
Integrated Water Cooling Unit
Reliable cooling system with temperature and water level sensors to ensure stable operation. -
Protective Laser Enclosure
Fully sealed Class 1 housing for maximum safety in any industrial environment.
Optional Accessories
-
Motorized Rotary Axis (C-Axis)
Enables welding of round or curved components with precise rotation control — ideal for tubes, rings, and nozzles. -
Magnetic Detachable Display Panel
Allows ergonomic access to controls while inspecting parts from different angles. -
High-Resolution Video Module
For live image of the weld zone, integrated into the control panel or displayed on external monitors. -
Motorized Beam Expander
Automatically adjusts focus diameter for varying weld depths — useful for multi-pass welds. -
Foot Switch and Hand Controls
Hands-free operation for repetitive or long welds. Improves safety and workflow. -
Wire Feeding System
High-precision wire delivery for applications that require filler material — e.g., mold repair.
Advanced Automation & Software Features
🔹 Sigomatic (Included)
- Memory for 50 welding programs (expandable to 100)
- Graphical user interface with energy curve visualization
- Automatic adjustment of pulse and repetition based on material
- Integrated safety monitoring for overheating, lamp failure, water level
🔹 Sigomatic Pro (Optional Upgrade)
- Teach-in programming via joystick or path-tracking
- 3D motion path creation with full X/Y/Z/C control
- G-code compatibility for CAM integration
- Real-time speed and energy modulation during automated welding
- Smart diagnostics and software updates via USB
Whether you’re running single-operator manual jobs or planning full production automation, Sigomatic Pro enables complete integration and control without needing PLC programming or external control panels.
Integration-Ready Interfaces
- Compatible with factory automation systems (robotic arms, indexing tables)
- Includes industrial signal ports (Start/Stop, Alarm, Lamp status)
- Remote diagnostics module available (VPN-enabled)
Bottom Line:
The Sidanus Light isn’t just a tool — it’s a modular platform designed for growth. With plug-and-play upgrades, smart controls, and precision accessories, it transforms based on your evolving needs — from mold shop to cleanroom.
When selecting a laser welding system, precision, flexibility, and reliability are key. The Sidanus Light has been engineered from the ground up to meet the highest demands of modern manufacturing environments. Its robust technical framework supports high-energy, pinpoint-accurate welding across a wide range of industrial laser welding applications.
Below is a detailed breakdown of the Sidanus Light’s specifications:
🔹 Laser Source
- Type: Nd:YAG (Neodymium-doped Yttrium Aluminum Garnet)
- Wavelength: 1064 nm
- Cooling: Integrated water-air hybrid or external water chiller
- Power Supply: 380 V / 3-phase / 50 Hz
- Energy Efficiency: Optimized for long pulse durations and energy distribution
The Nd:YAG laser source is a well-established, highly reliable industrial standard, capable of delivering strong, deep welds with minimal thermal deformation.
🔹 Power Output Options
-
Models Available:
- 60 W
- 80 W
- 100 W
- 120 W
- 150 W
- 200 W
- 300 W
- 500 W
- Pulse Energy Range: 60 – 170 Joules
- Peak Power: Up to 13,000 W (13 kW)
- Pulse Duration:5 – 50 ms
- Repetition Frequency: Up to 40 Hz
- Pulse Shapes: Adjustable in Sigomatic software
The broad range of laser power options allows manufacturers to match energy output to material thickness and weld complexity, optimizing both speed and weld integrity.
🔹 Optical and Beam Delivery
- Focus Diameter:2 mm – 2.0 mm (adjustable)
- Working Distance: Adjustable with lens packages
- Binocular Optics: Leica ergonomic head with 10× large field eyepieces
- Optional Video Module: High-resolution live monitoring of weld spot
- Beam Expander: Optional motor-driven beam expansion available
The flexible optics system ensures sharp visual tracking and repeatable laser targeting, even on reflective or uneven surfaces.
🔹 Axis Movement System (4-Axis Control)
- X-Y Table Movement: Precision stepper motor drive
- Z-Axis for Table: Motorized (with adjustable speed & height memory)
- Z-Axis for Resonator: Independently motorized
- C-Axis (Rotation): Optional motorized rotary axis for circular welds
- Max Load on Table: ~50 kg
- Work Envelope Dimensions: Optimized for midsize industrial parts
The 4-axis motion system enables highly controlled positioning and weld path definition, making it ideal for circular seams, corners, and multi-directional paths.
🔹 Control & Programming
- Control Interface: Color touchscreen + rotary encoder
- User Memory: 50 programmable welding programs (expandable to 100)
-
Software:
- Sigomatic – intuitive interface, teach-in, parameter memory
- Sigomatic Pro – 3D motion integration, G-code support
- Multi-language UI: English, German, French, etc.
No coding experience needed: simply teach the path, define the parameters, and store them for repeatable results.
🔹 System Dimensions and Build
- System Dimensions (L×W×H): 725 × 1400 × 1220 mm
- Weight: ~425 kg
- Housing: Powder-coated steel, laser-safe sealed enclosure
- Ergonomics: Adjustable height table, intuitive hand rest, reduced operator fatigue
🔹 Additional Features
- Safety Class: Laser Class 1 (fully enclosed)
- Cooling Integration: Water level sensor, pump alert, temperature cut-off
- Signal Interfaces: PLC-ready ports for factory automation
- Dust Filters: Industrial-grade air filters for long-term operation
The Sidanus Light is engineered to meet the demanding requirements of various high-precision industries. Its ability to deliver clean, strong, and low-distortion welds across a wide range of materials makes it a versatile asset in any production environment. Whether for micro-welding, tool repair, or automated serial production, this system adapts to your application — not the other way around.
Here’s a breakdown of the key industries and use cases where Sidanus Light delivers exceptional value:
Medical Devices and Instruments
Oxide-free welds for surgical tools, implants, and stainless steel assemblies.
- Weld fine components like stents, guide wires, surgical clamps, and endoscopic tools.
- Meets cleanroom production standards (no burn marks, low spatter).
- Compatible with titanium, stainless steel, and special alloys.
read more about Laser Welding application in Medical Device Manufacturing
Tool and Mould Making
Precision repairs, edge hardening, and seam welding of high-performance tools.
- Weld and refurbish injection molds, dies, and tooling inserts with pinpoint accuracy.
- Perform oxide-free welds on hardened steels without compromising surface geometry.
- Supports filler wire welding for seamless repairs.
read more about Laser Solutions for Precision Tool and Moulding Industry
Aerospace and Defense
Structural welds in lightweight metals such as titanium and aluminum.
- Ensures high-strength, fatigue-resistant joints with minimal warping.
- Supports both manual and automated welding in assembly lines.
read more about Advanced Laser Welding Solutions for Aerospace Industry
Electrical and Electronic Devices
Low-heat, high-precision welds for tight enclosures and conductors.
- Allows spot welding of micro connectors, busbars, and EMI shielding elements.
- Ensures minimal heat distortion in thermally sensitive components.
read more about Laser Welding in the Electrical Devices Industry
Key Advantages Across Applications:
- Low distortion welds
- Repeatable process control
- Minimal oxidation or spatter
- Short setup and cycle times
- Compact footprint for tight production lines
One of the most valuable aspects of the Sidanus Light system is its high level of modularity and customizability. Recognizing that every production line, workshop, or industry has unique demands, Sigma Laser has engineered this system to be scalable and upgrade-friendly — both at the time of purchase and later in the machine’s lifecycle.
Whether you’re a small workshop needing precise manual control, or a large industrial facility integrating into a robotic workflow, the Sidanus Light adapts to your requirements.
Modular Laser Power Configuration
- Choose from 60W to 500W laser power levels at purchase.
- Upgrade later with a modular retrofit kit — no need to buy a new machine.
- Ideal for businesses planning to scale over time.
Automation Level Customization
- Start with manual or semi-automatic setups using foot pedals and joystick.
- Upgrade to full CNC automation with Sigomatic Pro + rotary axis.
- Add custom fixture systems for integration into production lines or robotic arms.
Motion System Extensions
- Choose from:
- Standard XY axis
- Motorized Z-axis for both table and laser head
- Optional motorized rotary C-axis
- Add external linear rails for long parts (available upon request)
Material-Specific Add-ons
- Beam expanders for deep welding applications.
- Special optical lenses optimized for:
- Reflective metals (e.g., aluminum, copper)
- Ultra-fine welds (e.g., medical devices)
- Wire feeding module for tool/mold repair.
Hardware & Interface Options
- Add custom display placement, mobile control panels, or external monitors.
- Integrate with:
- Factory PLCs
- Automated loaders
- Part indexing tables
- Choose between air-cooled or external water-chiller based on your production cycle.
Software Personalization
- Sigomatic Standard: For straightforward operations with preset programs and teach-in system.
-
Sigomatic Pro:
Fully programmable with:
- G-code compatibility
- 3D path control
- Multi-user profiles
- Custom macros for recurring jobs
Language & UX Customization
- User Interface supports:
- English
- German
- French
- Custom languages upon request
- Adapt UI workflows to operator roles and security clearance (admin, technician, trainee)
Safety Enhancements (Optional)
- Key-operated machine lockout
- Multi-layer laser shielding
- Laser-safe camera viewports for monitoring inside enclosure
Answers to common questions about the Sidanus Light laser welding system
Sidanus Light is compatible with a wide range of metals including stainless steel, tool steel, aluminum, titanium, copper alloys, and nickel-based alloys. It is especially suitable for materials requiring low heat input and high precision, such as in medical or electronic applications.
Yes. The Sidanus Light is designed with a modular architecture, allowing you to upgrade components such as laser power, automation modules, motion axes, and software features at any time — without needing to replace the entire machine.
Not at all. With the Sigomatic interface, users can operate the system using teach-in functionality. No programming skills are required. For advanced laser welding automation, Sigomatic Pro supports G-code and path-based control, but even that is visually assisted and user-friendly.
Sidanus Light uses Nd:YAG laser technology which is ideal for manual and fine-detail welding, especially where low reflectivity is important. Sidanus Fibre, in contrast, uses fiber laser technology, optimized for automated, high-speed applications with better energy efficiency.
Yes. The machine can be equipped with a precision wire feeding system, ideal for applications like mold repair, crack filling, and edge reinforcement.
The system is designed for low-maintenance operation. Key tasks include cleaning the optics, monitoring water levels and cooling fluid, and replacing the lamp after a defined pulse cycle lifespan. All maintenance schedules are tracked via the onboard interface.
It is classified as a Laser Class 1 system, meaning it is fully enclosed and safe to use in standard industrial environments without the need for special protective enclosures. Built-in safety mechanisms monitor water temperature, lamp status, and interlock engagement.
Absolutely. The Sidanus Light includes PLC-compatible interfaces and supports integration with robotic arms, conveyor belts, and part indexing systems. It can be configured as a standalone unit or part of a fully automated welding cell.
Yes. Sigma Laser offers comprehensive on-site installation, operator training, and technical consulting. Remote support and software updates are also available globally via secure VPN connection.
- Comparison: Nd:YAG vs Fibre Lasers
- How to Choose the Right Laser Welding Power Level for Your Industry
- Step-by-Step: Setting Up Your First Weld Program on Sigomatic
- 10 Common Mistakes in Laser Welding and How to Avoid Them
- Maintenance Checklist for Your Sidanus Light Welding System
- Laser Welding Safety: What Operators Must Know Before Using the Machine
- Optimizing Weld Parameters for Difficult Metals Like Titanium and Aluminum
- Understanding Pulse Energy, Frequency, and Duration in Nd:YAG Lasers
At Sigma Laser, our commitment to excellence doesn’t end at delivery. The Sidanus Light comes with a full suite of after-sales services designed to ensure optimal performance, operator confidence, and long-term value from your investment. Whether you’re a small workshop or a multinational manufacturer, our support ecosystem keeps your production running smoothly.
Performance Optimization Consulting
For customers with high-throughput needs or complex applications, we offer:
- Process auditing
- Automation optimization
- Custom software macros
- Fixture design and integration consulting
Installation & Commissioning
Our team provides on-site setup, system calibration, and full integration into your existing workspace or automation line. We ensure everything is optimized from day one — including safety checks, software configuration, and trial welds.
Spare Parts & Consumables
We maintain a well-stocked inventory of Replacement lamps, Optical components, Cooling units and Wear parts. Fast shipping worldwide ensures minimal downtime.
Remote Diagnostics & Global Support
From preventive maintenance to rapid troubleshooting, our global service team keeps your laser welding equipment running with minimal downtime through on‑site visits and secure remote diagnostics.
Operator Training & System Onboarding
Hands‑on training programs give your staff the skills to operate, maintain, and optimize Sigma laser welding systems safely and productively right from day one.
Extended Warranty & Lamp Breakage Protection
Enjoy long‑term peace of mind with comprehensive warranty coverage—including exclusive lamp break protection—for all light‑pumped laser welding systems.
Regular maintenance is essential to ensure the Sidanus Light operates at full performance, maintains consistent weld quality, and minimizes downtime. Thanks to its modular design and industrial-grade components, this system is engineered for long service life with minimal maintenance overhead.
Below is a recommended preventive maintenance schedule along with practical tips to maximize uptime and laser longevity.
Daily Maintenance Tasks
-
Clean Viewing Optics:
Use designated optical wipes to gently remove dust and debris from the binocular eyepieces and protective glass. -
Inspect the Weld Area:
Check the workspace for spatter, residue, or debris that could affect weld quality or part stability. -
Ventilation Check:
Ensure that airflow vents are unobstructed for proper heat dissipation.
Weekly Maintenance
-
Laser Cavity Inspection:
Visually inspect the cavity area for dust or discoloration. Avoid direct contact unless cleaning is needed. -
Cooling System Check:
- Verify water levels in the internal cooling system.
- Inspect for any leaks or unusual noises.
- Clean or replace filters as needed.
-
Foot Pedal and Rotary Controls:
Test response to ensure proper input for automated functions.
Monthly Maintenance
-
Replace or Clean Filters:
Air filters and water filters (if applicable) should be cleaned or replaced to maintain stable temperatures. -
Software Backup & Updates:
Backup welding programs and log data; check for available firmware or Sigomatic software updates. -
Check Fasteners:
Tighten any mechanical fasteners on the worktable or rotary devices to avoid misalignment.
Long-Term Preventive Maintenance
-
Lamp Life Monitoring:
Each lamp has a defined number of pulse cycles (typically ~2–4 million). Use the control interface to track usage and plan replacement in advance. -
Laser Rod Inspection:
Over time, the rod may become slightly misaligned or coated. Periodic inspection by a certified technician is advised. -
Annual Service Visit (Optional):
Consider a certified Sigma technician visit annually to recalibrate optics, update software, and perform full diagnostics.
Pro Maintenance Tips
- Always use Sigma-approved cooling fluids to prevent mineral buildup.
- Never clean optics with alcohol or general glass cleaner.
- Keep a maintenance logbook to track interventions and lamp usage.
- Enable system alerts via the software to receive early warnings about water levels, temperature, or lamp errors.
Summary:
The Sidanus Light is a high-performance laser system designed to run continuously. With proper care and adherence to this simple maintenance schedule, it will deliver thousands of hours of consistent, high-quality welds with minimal downtime.
Laser welding is a powerful industrial process, and safety is paramount. The Sidanus Light is built with a Class 1 laser enclosure, meaning it is safe for operation in standard environments without exposing operators to laser radiation — but proper usage, training, and awareness remain essential.
Here’s how to ensure safe daily use of the system:
Laser Safety Classification
-
Class 1 (Fully Enclosed):
The system’s design prevents any accidental exposure to laser radiation during normal use. Internal interlocks prevent laser activation if panels are open or improperly sealed.
Personal Protective Equipment (PPE)
- While the Sidanus Light is enclosed, use of laser-rated safety glasses (wavelength 1064 nm) is advised during setup or service with open panels.
- Gloves and protective clothing may be required when handling sharp, hot, or heavy workpieces.
Workspace Safety Requirements
- Ensure that the system is installed in a ventilated, dry, and stable area with proper clearance on all sides.
- The floor must be level to support accurate motion of the XY table and C-axis.
- Avoid stacking materials around the enclosure that could block access or cooling airflow.
Electrical & Cooling System Safety
- Power supply should be 3-phase 380V, grounded properly.
- Only trained personnel should access internal components or electrical cabinets.
- Use only approved coolant fluids in the cooling system to prevent corrosion or leaks.
Software & Control Warnings
- The Sigomatic interface is equipped with real-time alerts for:
- Overheating
- Water level drop
- Lamp fault
- Interlock failures
- Never bypass safety interlocks or override alarms.
Emergency Procedures
- An emergency stop button is located on the front control panel. All motors and laser output halt instantly when pressed.
- Keep a Class C fire extinguisher nearby for electrical incidents.
- Ensure all staff are briefed on emergency shutdown and evacuation procedures.
Training & Access Control
- Only trained personnel should operate or maintain the machine.
- Use login access levels on the Sigomatic interface to restrict advanced settings to supervisors or engineers.
- Display safety signage around the unit to maintain operator awareness.
Safety Summary
While Sidanus Light is designed for maximum safety with its enclosed Class 1 architecture, proper training, routine checks, and workspace discipline ensure the system runs safely for years to come.
Choosing the right laser welding system is a strategic investment. With so many options on the market — from entry-level bench-top welders to advanced fiber laser platforms — understanding how the Sidanus Light compares is crucial for informed decision-making.
Below is a side-by-side comparison between Sidanus Light and other typical laser welding systems, followed by a clear summary of its competitive advantages.
Comparison Table
Feature |
Sidanus Light |
Entry-Level Welders |
Fiber Laser Systems |
Laser Type |
Nd:YAG |
Nd:YAG (Basic) |
Fiber |
Power Range |
60W – 500W |
60W – 200W |
300W – 1000W |
Automation Support |
Manual / Semi / Full (X/Y/Z/C) |
Manual only |
Full automation |
Weld Control |
Teach-in + Sigomatic Pro |
Manual control only |
CNC / CAM systems |
Visual Inspection |
Leica optics + optional video |
Basic magnifiers |
Optional camera |
Customizability |
Very high |
Low |
Medium |
User Training Required |
Minimal |
Moderate |
High |
Maintenance |
Lamp-based (predictable) |
Lamp-based |
Fiber degradation over time |
Price Range |
Mid to high |
Low |
High to premium |
Best For |
Toolmaking, medical, repair, R&D |
Small repairs |
High-volume production |
Safety Class |
Class 1 (fully enclosed) |
Often open (Class 4) |
Class 1 |
In a competitive landscape where precision, adaptability, and reliability define success, the Sidanus Light offers a rare combination of all three — plus ease of use and world-class support.
Whether you’re:
- repairing intricate tooling,
- manufacturing surgical-grade components,
- or automating small-batch production,
…this system delivers unmatched consistency, control, and cost-efficiency.
Final Highlights at a Glance:
- Wide power range (60W–500W) with scalable upgrades
- Advanced 4-axis control (X/Y/Z/C) for precise multi-angle welding
- Sigomatic software with teach-in automation and optional G-code integration
- Compact footprint, ideal for both labs and factories
- Extensive service & training support, globally available
- Flexible integration into manual, semi-auto, or full CNC production lines
Operator-Focused Ergonomics & User Experience
Unlike many laser systems that prioritize only technical specs, the Sidanus Light is designed with real-world operators in mind:
- Adjustable-height worktable and ergonomic layout reduce physical strain during long shifts.
- Leica 10× binocular optics with wide-view eyepieces offer comfort for detailed inspection.
- Intuitive Sigomatic interface simplifies workflow — no coding required.
- Optional foot pedals, joystick controls, and detachable magnetic display provide flexible, fatigue-free operation.
“Built for welders, designed by engineers — the Sidanus Light delivers not just laser precision, but comfort and control for the people behind the work.”
Bottom Line:
The Sidanus Light stands out as a powerful, modular, and user-friendly solution — delivering industrial-grade results with human-centered design.
